Brief Case Study

How a Leading Tyre Manufacturer Eliminated Internal Theft with TentoVision AI-Based Tyre Counting?

Factory floor with tyre counting using AI overlay

The Hidden Problem

Tyre Theft Slipping Through the Cracks

! Tyres were going missing during dispatch despite CCTV and security.
! Inventory mismatches continued even with surveillance and loading protocols.
! A pattern of internal manipulation was uncovered.
! Extra tyres were secretly added to trucks, one or two at a time.
! Insiders were colluding to steal and resell the excess tyres.

None Provided From Staff/Management Pre-Deployment

AI SYSTEM DEPLOYMENT

The Game Changer AI Tyre Counting System

To close this gap and ensure full control over tyre movement, the leading tyre manufacturer deployed TentoVision's AI-Powered Custom Object Counting.

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Real-time Tyre
Counting Using AI

Instant Alerts for
Overloading

Automated
Dispatch Sync

Secure Audit
Reports

Zero Human
Intervention

HOW IT WORKED IN REAL LIFE

What Happened?

A truck was assigned a fixed load of 20 tyres, but 21 were loaded.

How the AI System Responded

The system detected the extra tyre and sent an immediate alert to the shift supervisor. This allowed the attempt to be stopped in real time.

Before

During

After

0 in 30 Days

Theft Reduced Reported
Since Implementation

15+

Real Time Alerts
Proactive Deterrence
Using AI Detection

100% Tyre

Movement Tracking
From Entry To Dispatch All
Movement Records

Accountability

Restored
Clear Visibility to
Improve Team
Compliance

CLIENT TESTIMONIAL

We always suspected tyre theft but lacked proof. The AI system changed everything. Now, every tyre is counted accurately, and alerts go out instantly. Not a single tyre has gone missing since we implemented it. This system paid for itself in the first month.

WHY DECISION MAKERS TRUST AI COUNTING

Insights for plant & logistics decision makers

Automated
Counting

Live
Alerting

Data
Integration

Proof &
Playback

Every Tyre
Tracked

Every Load
Verified

Every Attempted
Theft Blocked

AI vs Traditional CCTV: A Feature-by-Feature Breakdown

How AI Tyre Counting Transforms Surveillance Into Smart Security

Feature

Before: Traditional CCTV Surveillance

After: AI Tyre Counting

Inventory Accuracy

Tyres often went missing during dispatch undetected.

AI accurately counts tyres in real-time.

Loading Verification

Only manual checks for fixed tyre loads.

Real-time AI verification of assigned vs. actual load.

Extra Tyre Detection

No system to detect 1-2 extra tyres added manually.

Detects even minor excess loads with precision.

Insider Activity Monitoring

Collusion went unnoticed, despite surveillance.

Exposes internal manipulation with video-backed data.

CCTV Effectiveness

Captured scenes but not the truth.

Converts cameras into active enforcement tools.

System Type

Passive visual monitoring.

AI-powered custom object counting.

Loss Prevention Capability

Unable to prove or stop tyre theft.

Prevents theft with automated alerts and logs.

Protect Your Plant Before the Next Emergency

Is Your Facility Protected?

Does your system count high-value items automatically?

Or do you rely on manual counting and human observation?

Would your evidence survive a dispute?

Is footage and data backed up and tamper-proof for audits?

Can your team respond in seconds?

Do automated alerts reach supervisors’ mobile devices immediately?

Is your system compliance-ready?

Can you show verified, time-stamped video and data logs?

Recognized By

We are proud to be recognized for delivering innovative solutions and exceptional service. Our commitment to quality, customer satisfaction, and leveraging new technology defines everything we do.

Startups

Microsoft

NVIDIA

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How a Leading Tyre Manufacturer Eliminated Internal Theft with TentoVision AI-Based Tyre Counting?

Tyre Theft Slipping Through the Cracks

AI SYSTEM DEPLOYMENT

The Game Changer AI Tyre Counting System

Real-time TyreCounting Using AI

Instant Alerts forOverloading

AutomatedDispatch Sync

Secure AuditReports

Zero HumanIntervention

What Happened?

How the AI System Responded

RESULTS THAT SPEAK FOR THEMSELVES

CLIENT TESTIMONIAL

WHY DECISION MAKERS TRUST AI COUNTING

Automated Counting

Live Alerting

Data Integration

Proof & Playback

Every Tyre Tracked

Every Load Verified

Every Attempted Theft Blocked

Is Your Facility Protected?

Does your system count high-value items automatically?

Would your evidence survive a dispute?

Can your team respond in seconds?

Is your system compliance-ready?

Recognized By

More case studies

Nippon Paint

Leading Paints

Smart Analytics

Smart CCTV Monitoring

Tyre Manufacuturer

Attendance Loopholes

Real-time Tyre
Counting Using AI

Instant Alerts for
Overloading

Automated
Dispatch Sync

Secure Audit
Reports

Zero Human
Intervention

Automated
Counting

Live
Alerting

Data
Integration

Proof &
Playback

Every Tyre
Tracked

Every Load
Verified

Every Attempted
Theft Blocked